Penetrant Testing

Penetrant testing (PT) is an easy-to-use non-destructive testing method. Penetrants with low surface tension and high capillary effect are used. This allows them to easily penetrate openings in the test part surface such as surface pores or fine cracks with gap widths in the µm range (≥ 25 µm).

Colour contrast penetrant testing of a bearing ring

Fluorescent penetrant testing of a bearing ring

Typical indications that can be detected with the penetrant testing are:

  • Cold cracks
  • Hot cracks
  • Grinding cracks
  • Gas pores and clustered porosities
  • Spongy texture
  • Stress corrosion cracking

 

Depending on which penetrant is used, a distinction is made between three methods according to EN ISO 3452 Part 2:

  • TYPE I Fluorescent Penetrant Testing
  • TYPE II Colour Contrast Penetrant Testing
  • TYPE III Fluorescent Colour Contrast Penetrant Testing

 

The basic standard for penetrant testing EN ISO 3452 Part 1 describes in detail how to perform penetrant testing with the various testing products systems.

Process steps of the colour contrast penetrant testing

In the following, the essential steps in performing colour contrast penetrant testing using the red-white method are presented. A solvent-based wet developer (form e) is used.

(1) Precleaning

Mechanical pre-cleaning -
Brushing, sanding, blasting

Precleaning ensures that the surface of the test object is free of contaminants. Impurities can be e.g.: rust, grease or scale. Any indications that may be present are thus made accessible for penetration by the penetrant. Precleaning can be performed:

  • mechanical - e.g. brushing, grinding, blasting
  • chemical - by means of cleaning agents, whereby these must be removed from the surface after the cleaning process

(2) Application of the penetrant (penetration)

Penetrate -
uniform application of the colored (or fluorescent) penetrant

The penetrant is sprayed onto the dry surface to be tested. The penetrant can also be applied with a brush. Or the test object is poured over with or immersed into the penetrant. The penetration time can be 5 minutes - 60 minutes. This depends on the test conditions (e.g. temperature) and the test object material .

(3) Excess penetrant removal

Removal of excess penetrant, e.g. with a sponge

During excess penetrant removal, the excess penetrant is carefully removed from the test object surface after the specified penetration time. A lint-free cloth or sponge is used for this purpose. The test surface is carefully inspected for residues.

(4) Drying

Drying the test object surface with moving air

Before the developer can be applied, the test object surface must be dry (except when using a water-based developer, form b and c). This is achieved by:

  • Wiping with a dry lint-free cloth
  • Evaporation
  • Forced ventilation (e.g. hair dryer, compressed air)

(5) Application of the developer

Uniform spraying of the white developer

The developer is applied evenly to the test object surface. A thin, homogeneous, white layer is formed. This ensures that the penetrant remaining in the surface openings is bleeding out.

(6) Inspection

Inspection of the test object surface, indications "bleed" out

Immediately after application of the developer, the test object surface is inspected according to the given inspection intervals. The required viewing conditions (see EN ISO 3059, ASTM E1417 or customer specification) are observed.

The test result and the test conditions are recorded by the NDT personnel in the test report. Depending on the test instruction or specification, documentation by fotos or video recordings are made.

Classification of penetration systems according to EN ISO 3452 Part 2

Testing products for penetrant testing are classified by

  • Type of penetrant
  • Method of excess penetrant removal
  • Form of development

(see EN ISO 3452-2 Table 1 above)

Fluorescent penetration systems are classified according to sensitivity levels starting with ½ (very low) to 4 (ultra-high sensitivity).

There are two sensitivity classes for color contrast penetration systems and fluorescent colour contrast penetration systems:

Sensitivity class 1 normal
Sensitivity class 2 highly sensitive

NORD-TEST


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NORD-TEST Reiniger U 87
  • Solvent-based (alcohol-based)
  • Non-halogenated (class 2)
  • Ecologically harmless
  • Fast evaporating without residues
Clear
121.300.101
NORD-TEST Kontrastrot U 88
NORD-TEST Kontrastrot U 88 is a red penetrant for colour contrast penetrant testing TYPE II class 2
  • Highly sensitive
  • Dark red
  • Good wettability
  • Easily washable
  • Slight odour
METHOD of excess penetrant removal
  • A Water
  • C Solvent
  • E Water and solvent
Clear
121.300.201
NORD-TEST Entwickler U 89
NORD-TEST Entwickler U 89 is a white developer
  • Very fine grained
  • Alcohol base
  • Forms homogeneous layers
  • Short drying time

FORM

  • e Solvent-based
Clear
121.300.701
NORD-TEST ROT 3000
NORD-TEST Rot 3000 is a red fluorescent penetrant TYPE III class 2
  • Red fluorescent under UV light
  • Highly sensitive
  • AZO-free
  • Biodegradable
  • Slight odour
  • Very good washability
METHOD of excess penetrant removal
  • A Water
  • C Solvent
  • E Water and solvent
Clear
121.300.301
NORD-TEST Set

1 set consists of:

121.300.750
NORD-TEST Penetrant FP 90 Blau N
NORD-TEST Penetrant FP 90 Blau N is a blue fluorescent penetrant TYPE I class 2
  • Highly sensitive
  • Intrinsic colour transparent
  • Free of labeling
Clear
122.500.125
NORD-TEST Food Penetrant
Food-safe colour contrast penetrant TYPE III - corresponds to class 2
  • Highly sensitive
  • Contains ingredients approved for food industry
  • Harmless from a human toxicological point of view
  • Also suitable for conventional industrial use
METHOD of excess penetrant removal
  • C Solvent
Clear
124.000.102

Standard-Chek


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Standard-Chek Reiniger Nr. 1
Remover for the penetrant testing system Standard-Chek
  • Solvent-based
  • Quickly evaporating
  • No residues
Clear
121.200.101
Standard-Chek Kontrastrot Nr. 2
Standard-Chek Kontrastrot Nr. 2 is a red penetrant of high contrast for colour contrast penetrant testing Type II class 2
  • Highly sensitive
  • Universally applicable
METHOD of excess penetrant removal
  • A Water
  • C Solvent
  • E Water and solvent
Clear
121.200.201
Standard-Chek Entwickler Nr. 3
Standard-Chek Entwickler Nr. 3 is a white developer for penetrant testing
  • Fine-grained
  • Forms homogeneous layers
  • Short drying time
FORM
  • e Wet developer solvent-based
Clear
121.200.501
Standard-Chek Rot 2003

Red fluorescent penetrant for fluorescent colour contrast penetrant testing


Type III class 2
  • Red fluorescent under UV light
  • Highly sensitive
  • AZO-free
  • Very well washable
  • Slight odour
METHOD of excess penetrant removal
  • A Water
  • C Solvent
  • E Water and solvent
Clear
121.200.301

MET-L-CHEK Penetrant


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MET-L-CHEK Penetrant Dye VP-30

*** Qualified according to AMS 2644E and QPL-2644 listed


TYPE II class 2

  • Highly sensitive
  • Red
  • Universally applicable

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
121.100.201
MET-L-CHEK Rot 1001

* Corresponds to AMS 2644E

Type III Class 2

  • Highly sensitive
  • Red fluorescent
  • AZO-free
  • Universally applicable

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
121.100.301
Placeholder
MET-L-CHEK Penetrant VBP 300

*** Qualified according to AMS 2644E and QPL-2644 listed

TYPE II class 2

  • Highly sensitive
  • Biodegradable
  • Free from oils and solvents

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
121.100.222
Placeholder
MET-L-CHEK Penetrant VP 302

*** Qualified according to AMS 2644E and QPL-2644 listed

TYPE II class 2

  • Highly sensitive
  • Temperature range +52 °C to +177 °C

METHOD of excess penetrant removal

  • C Solvent
Clear
123.200.203
Placeholder
MET-L-CHEK Penetrant FP-90

MET-L-CHEK Penetrant FP-90 is a water-washable fluorescent penetrant.

TYPE I Level 1/2

  • Fluorescent
  • Very low sensitivity
  • Very reasonably priced
  • For universal application in metal processing

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.101.102
Placeholder
MET-L-CHEK Penetrant FP 91

MET-L-CHEK Penetrant FP 91 is a water washable fluorescent penetrant.

TYPE I Level 1/2

  • Fluorescent
  • Water washable
  • Very low sensitivity
  • Very reasonably priced
  • For universal application in metal processing

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.101.162
Placeholder
MET-L-CHEK Penetrant FP 91 B

MET-L-CHEK Penetrant FP 91 B is a water-washable fluorescent penetrant

TYPE I Level 1/2

  • Fluorescent
  • Water washable
  • Very low sensitivity
  • Very reasonably priced
  • For universal application in metalworking

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.101.502
Placeholder
MET-L-CHEK Penetrant FBP 911

*** Qualified according to AMS 2644E and QPL-2644 listed

Clear
122.101.602
Placeholder
MET-L-CHEK Penetrant FP 921

*** Qualified according to AMS 2644E and QPL-2644 listed

Water-washable fluorescent penetrant

TYPE I Level 1

  • Fluorescent
  • Low sensitivity
  • Use in general metalworking
  • Approved for aerospace applications

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.101.612
Placeholder
MET-L-CHEK Penetrant FBP 912

*** Qualified according to AMS 2644E and QPL-2644 listed

MET-L-CHEK Penetrant FBP 912 is a water-washable fluorescent penetrant

TYPE I Level 2+

  • Fluorescent
  • Medium sensitivity
  • Biodegradable
  • Can also be easily washed off rough surfaces
  • Low in sulphur and halogen
  • VOC-free
  • Free from heavy metals, greases, oils and lubricants

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.101.902
Placeholder
MET-L-CHEK Penetrant FP 922

*** Qualified according to AMS 2644E and QPL-2644 listed

Water-washable fluorescent penetrant

TYPE I Level 2+

  • Fluorescent
  • Medium sensitivity
  • Wide range of applications for demanding applications in aviation or in test laboratories

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.102.602
Placeholder
MET-L-CHEK Penetrant FBP 913

*** Qualified according to AMS 2644E and QPL-2644 listed

MET-L-CHEK Penetrant FBP 913 is a water-washable fluorescent penetrant

TYPE I Level 3+

  • Fluorescent
  • High sensitivity
  • Biodegradable
  • Can also be easily washed off rough surfaces
  • Low in sulphur and halogen
  • VOC-free
  • Free from heavy metals, greases, oils and lubricants

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.101.142
Placeholder
MET-L-CHEK Penetrant FP-923
*** Qualified according to AMS 2644E and QPL-2644 listed Water-washable fluorescent penetrant TYPE I Level 3+
  • Fluorescent
  • High sensitivity
  • Wide range of application
  • Also approved for aviation
METHOD of excess penetrant removal
  • A Water
  • C Solvent
Clear
122.102.621
Placeholder
MET-L-CHEK Penetrant FBP 914

*** Qualified according to AMS 2644E and QPL-2644 listed

MET-L-CHEK Penetrant FBP 914 is a water-washable fluorescent penetrant

TYPE I Level 4

  • Fluorescent
  • Ultra-high sensitivity
  • Highest brightness
  • Biodegradable
  • Can also be easily washed off rough surfaces
  • Low in sulphur and halogen
  • VOC-free
  • For critical testing applications

METHOD of excess penetrant removal

  • A Water
  • C Solvent
Clear
122.101.152
Placeholder
MET-L-CHEK Penetrant FP 93 A (M)

*** Qualified according to AMS 2644E and QPL-2644 listed

Post-emulsifiable fluorescent penetrant

TYPE I Level 2

  • Fluorescent
  • Medium sensitivity
Clear
122.102.302
Placeholder
MET-L-CHEK Penetrant FP 95 A (M)

*** Qualified according to AMS 2644E and QPL-2644 listed

Post-emulsifiable fluorescent penetrant

TYPE I Level 3

  • Fluorescent
  • High sensitivity
Clear
122.101.401
Placeholder
MET-L-CHEK Penetrant FP 97 A (M)

*** Qualified according to AMS 2644E and QPL-2644 listed

Post-emulsifiable fluorescent penetrant

TYPE I Level 4

  • Ultra-high sensitivity
Clear
122.102.502

MET-L-CHEK Developer


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MET-L-CHEK Developer D70

*** Qualified according to AMS 2644E and QPL-2644 listed

  • Solvent-based, non-aqueous (alcohol-based)
  • Highest sensitivity
  • Quick drying
  • Forms a homogeneous white layer

FORM

d Solvent-based wet developer
non-aqueous for Type I
e Water- and solvent-based wet developers
non-aqueous for Type II and Type III
Clear
121.100.501
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MET-L-CHEK Developer D702

MET-L-CHEK Developer D702 is a developer for high temperatures from +52 °C to +177 °C

FORM

  • f for special purpose
Clear
123.200.403
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MET-L-CHEK Developer D 78 B

*** Qualified according to AMS 2644E and QPL-2644 listed

  • Dry powder
  • Suspension through preparation with water
  • Uniform consistency due to constant stirring

FORM

  • c Water-based wet developer, suspended
Clear
122.120.406
Placeholder
MET-L-CHEK Developer D 72 A

*** Qualified according to AMS 2644E and QPL-2644 listed

MET-L-CHEK Developer D 72 A is a dry developer for fluorescent penetrant testing.

Suitable for

  • Application in dust chambers
  • Electrostatic sputtering
  • Dusting by hand

FORM

  • a Dry developer
Clear
122.120.306
Placeholder
MET-L-CHEK Developer D 76 B

*** Qualified according to AMS 2644E and QPL-2644 listed

MET-L-CHEK Developer D 76 B is a water-soluble developer for post-emulsifiable fluorescent penetrants.

  • Dry powder water-soluble
  • Application in ultra-thin, even, translucent layers
  • After dissolving the powder, stirring is no longer necessary
  • DO NOT use with water washable penetrants!

FORM

  • b Wet developer water solulable
Clear
121.100.606

MET-L-CHEK Remover


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MET-L-CHEK Spezialreiniger NPU

* Meets the requirements of AMS 2644E

  • Class 2, non-halogenated
  • Solvent-based
Clear
121.100.101
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MET-L-CHEK Remover E 59 A

*** Qualified according to AMS 2644E and QPL-2644 listed

  • Petroleum-based
  • Class 2, non-halogenated
  • Universally applicable
Clear
122.113.101
Placeholder
MET-L-CHEK Reiniger R 502

Special remover MET-L-CHEK Reiniger R 502
for temperatures from
+52 °C to +177 °C

  • Class 3 (for special purposes)
Clear
123.200.103
Placeholder
MET-L-CHEK Remover R-503

*** Qualified according to AMS 2644E and QPL-2644 listed

  • Class 2, non-halogenated
  • Solvent-based
  • Universally applicable
  • Well suited for the storage of test bodies
Clear
122.113.112
Placeholder
MET-L-CHEK R-504 Spray

MET-L-CHEK Cleaner & Remover R-504 Spray

*** Qualified according to AMS 2644E and QPL-2644 listed

  • Solvent-based
  • Class 2, non-halogenated
  • Phenol-free
Clear
112.113.121

MET-L-CHEK Emulsifier


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MET-L-CHEK Emulgator E 58 D

*** Qualified according to AMS 2644E and QPL-2644 listed

MET-L-CHEK Emulsifier E 58 D is a hydrophilic emulsifier concentrate

  • High sensitivity
  • Concentrate

Dilution

  • Immersion bath:
    Dilution with water 1 : 20
  • Spray on:
    Dilution to less than 5 %

METHOD

  • D Hydrophilic emulsifier
Clear
122.112.202

Reference blocks and test bodies


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Reference test block 1

according to EN ISO 3452-3*


Scope of delivery

  • Reference test block 1
  • Certificate
127.400.001
Reference test block 2

according to EN ISO 3452-3*


Scope of delivery

  • Reference test block 2
  • Certificate
Clear
127.550.000
Reference test block NR-5 (PSM-5)

HELLING reference test block

Clear
127.800.010
Reference test block according to ASME V

Aluminum test block acc. to

  • ASME V*
  • EN ISO 3452-5*
  • EN ISO 3452-6*
Clear
127.100.000
Reference test block according to JIS Z 2343

Determination of the sensitivity levels of penetrant systems

Clear
127.700.000
Washing test panel WTP-1

Evaluation of washability of fluorescent penetrants acc. to ASTM E1417/E1416M and AMS 2644H.

127.700.001
Washing test panel WTP-2

Evaluation of the water washability of fluorescent penetrants.

127.700.002
Test body UTE-3

Test scale and
visual comparator

127.850.000
Comparator black

Precise sizing

Clear
128.200.001
Comparator green fluorescent

Precise determination of the size of indication of fluorescent magnetic particle testing

Clear
128.200.102

PT test kit


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Test kit for Penetrant Testing
Test kit for colour contrast penetrant testing

CONTENT

1 x NORD-TEST Kontrastrot U 88 Spray (red penetrant, 1 x 500 mL)

2 x NORD-TEST U87 remover (500 mL each)

3 x NORD-TEST U89 developer (500 mL each)

1 x MET-L-CHEK FP 93 A(M) penetrant (250 ml)

2 x MET-L-CHEK NPU remover (400 mL each)

3 x MET-L-CHEK D70 developer (400 mL each)

1 reference block according to ASME

1 UV LED lamp, type UV Inspector 2020

1 white light LED pocket lamp

1 pair of protective gloves

1 wire brush

1 box cleaning wipes

121.500.100

PT test facilities


HELLING test facilities for penetrant testing are individually manufactured according to the customer's specification. The facilities are mainly made of stainless steel. The control systems are produced by well-known manufacturers.

A test facility is composed of the following process stations:

  1. Pre-cleaning
  2. Washing
  3. Draying → temperature up to 100 °C
  4. Cooling → temperature up to 40 °C
  5. Application of the penetrant
  6. Washing
  7. Emulsifying
  8. Re-washing
  9. Drying → temperature 60 °C
  10. Application of the developer
  11. Inspection

PT test station in tabletop version (standard equipment)

Stationary penetration table with collecting basins and manually operated turntable

The equipment meets the requirements of the following regulations:

  • DIN EN ISO 3452-1
  • SAE AMS 2644
  • MIL-STD-6866
  • MIL-I-25135E (replaced by SAE AMS 2644)
    European technical regulations regarding occupational health, operational safety and ergonomics are complied with.If you would like to discuss your specification with us, please send us your request via the watch list or by e-mail to!

    We would also be happy to guide you through our NDT exhibition in Hamburg and advise you on your testing problem! Mehr Informationen ...