Produktübersicht | Helling GmbH

Generator / Accessories

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Mobile crack testing equipment of series HELLMAG 3300 are designed as high-current generators for magnetisation through self-flooding and coil magnetisation.

For self-flooding the test specimen is charged with current via contact electrodes, thus behaves like a current-carrying conductor. A circular magnetic field is generated around the test specimen. Stray fields are created at inhomogeneities which are oriented preferentially parallel to the connection line of the two current contacts (longitudinal cracks). Also inhomogeneities oriented up to 60° to both sides are indicated. To record both longitudinal and transversal defects the test must be performed in two opposite directions preferably perpendicularly to one another.

For coil magnetising a current-carrying conductor is wound to a coil with respective number of windings. Upon flowing current, circular magnetic fields are created around the single coil windings which in the centre of the coil summarise to a common longitudinal field. Inhomogeneities are indicated, which preferably are located perpendicularly to the magnetic field (transversal cracks).

The high-current generators HELLMAG are characterised by their practical design and comfortable operation in daily mobile applications.

Technical data	HELLMAG 3300 S	HELLMAG 3300 PD
Art. no.	131.100.082	131.100.083
Power supply Power consumption Magnetising current eff. .	400 V; 50/60 Hz; 32 A 5 kVA 1 - 2,500 A AC	400 V; 50/60 Hz; 32 A 5 kVA 1 - 2,500 A AC
Current control Duty cycle Current indicator Operating mode	stepless 30 % analog - Magnetising	stepless 30 % digital - Magnetising - Demagnetising - Pulse Operation
Cable Cable cross-section Socket 230 V Switchable socket230 V Dimensions Weight, optional: with core transformator	2 x 2.5 m 95 mm² - + 654 x 300 x 324 mm approx. 57 kg approx. 30 % weight reduction	4 x 2.5 m 95 mm² + + 654 x 300 x 324 mm approx. 57 kg approx. 30 % weight reduction

OPTIONAL

High-current generator HELLMAG 3300 PD can be delivered as mobile design. The trolley is available with small (diameter of 250 mm) or large (diameter of (400 mm) wheels.

Flyer

HELLMAG Standard and Premium | High-current generator

131.100.082 HELLMAG 3300 S

131.100.083 HELLMAG 3300 PD

131.050.088 MobilSet 250 for HELLMAG 3300

131.050.089 MobilSet 250 for HELLMAG 3300

HELLMAG 1100 Standard

High-current generator of the HELLMAG series for magnetisation with current and field flow.

Perfectly suited for mobile application.

Application in combination with other test equipment such as

Chain testing equipment
Closed or folding magnetising coil
Trapezoidal coil for testing railwail wheels

Technical data
Power supply Power consumption Magnetising current eff. Current control Duty cycle Current indicator Operating mode Cable, recommended Cable cross-section ² Plug Safety Length of power cable Connection for foot switch Dimensions (without handle) Weight	230 V / 50-60 Hz, 16 A 3.2 kVA Max. 1,000 A AC Stepless 30 % Analogue Magnetisation 2 x 2.5 m Max. 95 mm²230 V, max. 100 W Temperature monitoring 2 m At front part 370 x 225 x 235 mm ( L x W x H) 19 kg

HELLMAG 1100 Standard | High-Current Generator

131.100.093 HELLMAG 1100 Standard

Product flyer

HELLMAG Series K

HELLMAG mobile high-current generators of series K are designed as high-current generators for magnetisation through self-flooding and coil magnetisation.

Technical data	HELLMAG 7k	HELLMAG 15k	HELLMAG 50k
Art. no.	131.100.082	131.100.080	131.100.096
Power supply Power consumption Magnetising current eff. .	400 V; 50/60 Hz; 32 A 7.5 kVA 750 A AC	400 V; 50/60 Hz; 63 A 15 kVA 1,850 A AC	400 V; 50/60 Hz; 123 A 48 kVA 6,000 A AC
Current control Duty cycle Current indicator Operating mode	stepless 30 % digital - Magnetising - Demagnetising - Pulse Operation	stepless 30 % digital - Magnetising - Demagnetising - Pulse Operation	stepless 30 % digital - Magnetising - Demagnetising - Pulse Operation
Dimensions Weight	600 x 600 x 400 mm appr. 50 kg	600 x 600 x 400 mm appr. 120 kg	800 x 800 x 500 mm approx. 300 kg

OPTIONAL

High-current generator HELLMAG 7k is available with mobile set (see figure left).

HELLMAG Series K | High-Current Generator

131.100.094 HELLMAG 7k

131.100.095 HELLMAG 15k

131.100.096 HELLMAG 50k

131.100.090 MobilSet for HELLMAG 7k

Foot Switch | for HELLMAG series

Solid metal version
With large protection hood
Safe operation (acc. to German accident prevention regulations UVV)

131.020.090 Foot Switch for HELLMAG series

High Current Cable | with grip handles and contact electrodes

Scope of delivery

2 high-current cables, length 2.5 m lang, cross section 95 mm²
1 grip handle with pushbutton for release of test current and contact electrodes of copper webbing (for transmission of test current)
1 grip handle with contact electrodes of copper webbing (for transmission of test current)

131.030.090 High current cable

Connection Cable | for HELLMAG high-current generator

Scope of delivery

2 connecting cables each with 2 cables (cross section 95 mm², length 2.5 m)
Each connecting cable is equipped with 2 Dinse plugs for connection with high-current generator HELLMAG 3000
1 cable lug for connection of accessories (e.g. at magnetic poles)

131.030.091 Connection cable for HELLMAG 3000

Pol Clamp DIX PZ 95

Scope of delivery

Pol clamp for cennoction at high-current generator HELLMAG 3000

For connecting at high-current generator a connection cable art. nr. 131.030.091 is required

132.001.153 Pol clamp DIX PZ 95

Fusible Electrodes

Technical Data	Type HA	Type B	Typ C
Art. no.	131.020.081	131.020.082	131.020.083
Operating current	≤ 1,500 A	1,500 - 3,000 A	3,000 - 8,000 A

For mounting at handles and connection at high-current cables for carefully treatment of surfaces during testing

OPTIONAL

Art. no. 131.020.084 Set handles comprising:

1 handle with control cable
1 handle without control cable

131.020.081 Type HA

131.020.082 Type B

131.020.083 Type C

131.020.084 Set of handles

Copper Overlays

Protection of surface of test specimens
Support of current transfer at contact areas without overheating and penetration
Different sizes and designs (forms) are deliverable
Special production according to customer's request possible

Please indicate size and design in your request.

000.000.000 Copper overlays

Magnetic Poles | for connection at HELLMAG 3000

Scope of delivery

2 magnetic poles for connection at high-current generator HELLMAG

For this connection a connection cable art. no. 131.030.091 is needed

131.020.073 Magnetic poles for connection at HELLMAG 3000