Reference Bodies and Test Blocks



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Kontrollkörper 1
Reference Block 1

 

Determination of sensitivity levels of fluorescent and colour contrast penetrant systems.

Four brass plates are coated with a 10, 20, 30 or 50 µm thick nickel-chromium-layer. Crack depths are defined by the thickness of the nickel-chromium-layer. Transverse cracks are produced through stretching of the plates in longitudional direction.

The relation crack width : crack depth is approximately 1 : 20 for each crack.

Application

1.


10 µm, 20 µm and 30 µm plates for deterination of the
sensitivity of fluorescent penetrant systems

2.


30 µm and 50 µm plates for determination of sensitivity of colour contrast penetrant systems

 

Technical Data    
Number of plates
Dimensions of each plate
Relation crack width : crack depth
Thickness of nickel-chromium-layers
  4
35 x 100 x 2 mm
1 : 20
10 µm
    20 µm
30 µm
50 µm
PT Reference Block 1 | acc. to EN ISO 3452-3

Scope of delivery

  • Reference block
  • Certificate acc. to EN 10204, Type 3.1 B


auf die Merkliste  127.400.001  PT Reference Block 1  

Product flyer

Kontrollkörper 2Kontrollkörper 2
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Reference Block 2

Austenitic basic plate, one part of which is chromed, and the other consists of four fields which have been provided with different surface roughnesses for control of interim cleaning.

At the backside of the chromed part five star-shaped crack centres of different sizes were generated through ball interserting. This side serves for control of test media.


Application

  • Control of test media and control of interim cleaning
  • NO proof of sensitivity of indications of the respective test medium
acc. EN ISO 3452-3

Scope of delivery

  • Reference Block 2
  • Certificate


auf die Merkliste  127.550.000  PT Reference Block 2  acc. to EN ISO 3452-3
auf die Merkliste  REP.000.006  PT Reference Block 2  Test Report

Product flyer

Kontrollkörper nach ASME VKontrollkörper nach ASME V
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Control Body acc. ASME V

Aluminium plate with artificial cracks produced by thermical treatment .  The plate is divided into two parts, so that direct comparison of two penetrant is possible.

Application
Monitoring of  indication  sensitivity of penetrant systems

Technical Data        
Plate
Dimensions
1 x Al (Type 2024)
80 x 50 x 10 mm


auf die Merkliste  127.100.000  Control body acc. ASME V without certificate  
auf die Merkliste  127.100.001  Certificate without photo  
auf die Merkliste  127.100.002  Certificate and photo  

Product flyer

Kontrollkörper nach JIS Z 2343
Reference Block acc. to JIS Z 2343

Two brass plates are coated with a 10, 20, 30 or 50 µm thick nickel-chromium-layer (same as reference block no. 1). Crack depths are defined by the nickel-chrome-layer. Transverse cracks are produced through stretching the plates in longitudional direction.

The relation crack width : crack depth is approximately 1 : 20 for each crack.


Application

1.


10 µm, 20 µm and 30 µm plates for determination of the
sensitivity of fluorescent penetrant systems

2.


30 µm and 50 µm plates for determination of sensitivity of colour penetrant systems
3.

The pair of plates enables the direct
comparison of two different test media

 

Technical Data    
Plates
Dimensions of each plate
Relation crack width : crack depth
Thickness of nickel-chromium-layers
  2 x 4
35 x 100 x 2 mm
1 : 20
10 µm
    20 µm
30 µm
50 µm
Reference Block acc. to JIS Z 2343

Scope of delivery
Reference block incl. certificate


auf die Merkliste  127.600.000  JIS Z 2343:  Complete set set 10, 20, 30 und 50 µm (each of 2 plates)
auf die Merkliste  127.600.001  JIS Z 2343:  Set with 2 test plates 10 µm
auf die Merkliste  127.600.002  JIS Z 2343:  Set with 2 test plates 20 µm
auf die Merkliste  127.600.003  JIS Z 2343:  Set with 2 test plates 30 µm
auf die Merkliste  127.600.004  JIS Z 2343:  Set with 2 test plates 50 µm

Kontrollkörper NR-5  (PSM-5)
Reference Block NR-5 ( PSM-5)


HELLING  reference block NR-5  corresponds to  reference block PSM-5  acc. to ASTM (TAM Panel 146040).

Rectangly-shaped stainless steel plate (4 x 6 inch) with a chromium stripe at one side and five crack centres  sorted according to their size. The other side is sand-blasted (medium roughness). 


Application

1.    



 

Side with crack centres:
Monitoring and control of testing process of penetrant testing using manually, semi- or fully automatically operating crack testing equipment.  
(Standard reference block for aerospace industry applications: Pratt & Whitney Aircraft TAM 146040)

 2.

Sand-blasted side: 
Control of excess penetrant removal


Not suitable
for comparative tests with different test systems.

For each testing product family a separate reference block have to ap ply.

Reference block NR-5 fulfils as well as reference block PSM-5 the requirements of

  • ASTM E1417 (§ 7.8.3.1)
  • General Electric Specification P3TF2 (§ 5.4.1 and 10.1)
  • MIL-STD 6866 (§ 5.8.3, 33B-11)
  • NAVAIR 01-1A-16
  • TM43-0103
NR-5 | acc. ASME (TAM Panel 146040)


auf die Merkliste  127.800.010  Reference Block NR-5 incl. conformity declaration  
auf die Merkliste  127.800.009  Reference Block NR-5 incl. acceptance test certificate and conformity declaration  
auf die Merkliste  127.800.011  Recalibration of test body NR-5  
auf die Merkliste  127.800.003  Recalibration of control body PSM-5  

Product flyer

Wasch-Testkörper WTP-1Wasch-Testkörper WTP-1Wasch-Testkörper WTP-1
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Test Panel WTP-1


Stainless steel plate with two parallel fields whose surfaces are of medium roughness, both separated by a 1" wide  polished stripe.

Application
Evaluation of washability of fluorescent penetrants acc. to AMS 2644F

Technical Data        
Material of plate
Dimensions
Size of fields
Stainless steel
4 x 6 inch
6 x 1.5 inch


auf die Merkliste  127.700.001  Test panel WTP-1  

Wasch-Testkörper WTP-2Wasch-Testkörper WTP-2
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Test Panel WTP-2


Two identical plates produced from the same blank (1.5 x 2 inch)

Application
Evaluation of washability of fluorescent penetrants


auf die Merkliste  127.700.002  Test panel WTP-2  

Testkörper UTE-3
Test Body UTE-3

 

Test body UTE-3 contains

  • View comparison with text of font size Jaeger J1 and Jaeger J2
  • Test chart


Applications

1.



Test scale:
Evaluation of fluorescence brightness at the test specimen and the contrast to the ambient light

2.



Test scale in connection with view comparator:
Verification of visual resolution capability of test personnel (proof of near distance vision).
UTE-3 | Test Chart and View Comparator


auf die Merkliste  127.850.000  Test Chart UTE-3  

Komparator schwarz
Comparator black

Transparent template with black dot, circle and line marks for precise determination of sizes of indications for magnetic particle testing (black white method).

Application

Place the comparator onto defectice area of the test specimen. Comparison of indication with the markings of the comparator. Enables more precise determination of indication sizes.

Comparator | transparent and black


auf die Merkliste  128.200.001  Metric  mm
auf die Merkliste  128.200.008  Regular  inch
auf die Merkliste  128.200.002  PWA-TAM 135273  inch / mm
auf die Merkliste  128.200.011  General Electric  inch
auf die Merkliste  128.200.013  Magnetic Particle  inch
auf die Merkliste  128.200.006  Spacing  inch
auf die Merkliste  128.200.003  Metric  mm
auf die Merkliste  128.200.009  Fractional  inch
auf die Merkliste  128.200.010  Foundry Cir.  inch
auf die Merkliste  128.200.004  Metric Linear  mm
auf die Merkliste  128.200.012  Foundry Solid  inch
auf die Merkliste  128.200.005  Swing Away  inch
auf die Merkliste  128.200.014  PWA-TAM 190466  inch

Komparator fluoreszierend
Comparator fluorescent

Transparent template with fluorescent dot, circle and line marks for precise determination of sizes of indications for magnetic particle testing.

Application

Place the comparator onto defectice area of the test specimen. Comparison of indication with the markings of the comparator. Enables more precise determination of indication sizes.

Comparator | transparent and fluorescent


auf die Merkliste  128.200.102  Metric  mm
auf die Merkliste  128.200.101  Regular  inch
auf die Merkliste  128.200.103  PWA-TAM 135273  inch / mm
auf die Merkliste  128.200.104  General Electric  inch
auf die Merkliste  128.200.105  Magnetic Particle  inch
auf die Merkliste  128.200.106  Spacing  inch
auf die Merkliste  128.200.107  Mod. G. E.  inch
auf die Merkliste  128.200.108  Metric  mm
auf die Merkliste  128.200.109  Fractional  inch
auf die Merkliste  128.200.110  Foundry Cir.  inch
auf die Merkliste  128.200.111  Metric Linear  mm
auf die Merkliste  128.200.112  Foundry Solid  inch
auf die Merkliste  128.200.113  Swing Away  inch
auf die Merkliste  128.200.114  PWA-TAM 190466  inch

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